Thermit Welding Monitoring System (e-Weld)
Outstanding Features :
Preprogrammed with all thermit welding process parameters
- Reliable and accurate measurement and recording of the welding process
- Robust and compact with no moving parts
- Calibration
- Data can be downloaded to produce weld records and customer specific reports
- Preheat the rail ends to a sufficient degree for full fusion
- Welding process monitoring (preheating time, gas pressures, gas temperature, tapping time)
- Compatible version with mobile phone and web
Input Information:
- USB: Welding Process Parameters
- GPS: Co-ordinates, time, date
- Barcode Reader: welding consumables (Rail information) welder information
- Magnetic tag: Welder information – skills, permits, employer
- Touch screen Rail Details, Site / weld location
Thermit Welding Monitoring System: (e-Weld), sustainable and cost-effective development of the country’s railway lines
Railway development, goals and challenges
Rail transportation has a main role of sustainable development in various fields. The advantages of this case have led to the fact that in most developed countries, the rail route has become an important and efficient mechanism in the field of transportation. Therefore the expansion and development of rail transportation will play an important role in development and improvement of economic, social and environmental conditions.
One of the important points in rail transportation is maintaining the continuity of the railway track, which shows the repair and maintenance importance of the railway routes. On the other hand, the expansion of the region covered by the rail transport fleet is one of the main prospects of the country, so the construction of a railway route with economical methods and in the fastest possible time is one of the main concerns of the railway organization.
Flash butt, gas pressure, electric arc and thermit welding are four methods for welding. At present, the flash butt and thermit welding methods are widely used, and gas pressure and arc gas welding methods are rarely used. Railway thermit welding has features such as simple equipment, easy operation, low production cost, good appearance of joints and short duration. Thermit welding method is especially proper for repairing broken steel rails. What increases the quality of thermit welding is the control of the welding process parameters or thermit welding monitoring system.
Thermit Welding Monitoring System: (e-Weld), multiplying the quality in welding process
TARATEACH Co., Ltd researches have designed the thermit welding monitoring system: (e-Weld) for all aluminothermic welding processes and replaces the current analog pressure gauges. This product, which is designed as an industrial portable bag, manages the start time and duration of welding process by monitoring the above parameters. The user is able to make a personal profile and monitor the operation through an Android application, this software stores the input data and send them to the database for recording.